Bansal Wire inaugurates largest cutting–edge facility in Dadri

With a current production capacity of 3.6 lakh MTPA, the facility is poised to scale up to 4.2 lakh MTPA by H1 FY26. 

Bansal Wire Industries Ltd. (BWIL), has inaugurated its largest cutting-edge facility in Dadri, envisioned as one of the most advanced and sustainable wire manufacturing units in the country. With a current production capacity of 3.6 lakh MTPA, the facility is poised to scale up to 4.2 lakh MTPA by H1 FY26. BWIL’s total infrastructure is capable of supporting up to 6 Lakh MTPA. The plant positions Bansal Wire at the forefront of the steel wire industry.

Strategically designed to serve high-growth sectors such as Automotive, Agriculture, Power & Transmission, Construction, and General Engineering, the Dadri plant blends industrial scale with environmental stewardship. Designed with sustainability at its core, the facility features solar power generation, rainwater harvesting, energy-efficient machinery, and an acid-free wire cleaning process. An on-site Effluent Treatment Plant (ETP) and extensive landscaping reinforce its green footprint.

The plant houses a fully equipped R&D Centre to develop high-performance wires like Induction Tempered, Oil Tempered, LRPC, and Brass Coated Reinforced Wires for key sectors including automotive, construction, agriculture, and power. The Dadri facility is a bold statement of our future-ready vision and commitment to ‘Make in India’ at global standards, said Pranav Bansal, CEO & MD, Bansal Wire Industries Ltd. It not only strengthens our production capabilities but also reflects our aspiration to lead with technology, sustainability, and precision engineering in the wire manufacturing industry.

Driving Innovation, Sustainability, and Community Impact

The new plant is designed to align with international standards in automation, environmental sustainability, and worker safety. It features advanced automation systems, including high-speed precision machines and a forthcoming R&D center aimed at developing next-generation products. Emphasising green manufacturing, the facility incorporates solar power systems, rainwater harvesting, zero-acid sand belt cleaning, and a robust Effluent Treatment Plant (ETP) to reduce environmental impact. The plant is ISO 9001 and IATF 16949 compliant, with additional certifications—ISO 14001 and ISO 45001—currently in progress, reinforcing its commitment to quality, safety, and environmental responsibility. Furthermore, the plant plays a vital role in local empowerment by creating hundreds of direct and indirect job opportunities and supporting nearby communities through skill development programs and infrastructure initiatives.

Upcoming Product Lines

The facility will soon begin manufacturing a broader range of premium and industrial-grade wires to cater to growing market demands. This expanded product line will include Induction Tempered Wire, Oil Tempered Wire, Brass Coated Hose Reinforced Wire, Low Relaxation Pre-Stressed Concrete (LRPC) Wire, and Tyre Cord Wire. These high-quality products are designed to meet the stringent requirements of both domestic and international markets, with a particular focus on critical sectors such as construction, transport, and industrial automation.